Size: 55/110, 60/125, 65/132, 70/140, 75/150, 80/156, 92/188 (CINCINNATI, BATTENFELD, KRUSS MAFFEI,BAUSANO) Applcation: PP,PE,ABS,PVC,Pelleting,Pipe,Profile,Sheet,WPC,PVC,Soft PVC etc Delivery Time: 15 days Base Materials: SACM645,SCM440 Hardness: HRC58-70 Warranty : 12 Months After Delivery On Board
Materials of Twin Conical Screw Barrel Twin conical screw barrels are designed to endure high wear, corrosion, and thermal stresses in plastic extrusion. Common materials include:
•Alloy Steel:
•38CrMoAlA: A nitrided steel favored for its strength, toughness, and wear resistance. Nitriding achieves surface hardness of HV850-1000.
•42CrMo: Used for high torque and durability.
•304 Stainless Steel: Chosen for corrosion resistance, ideal for processing corrosive materials like PVC.
•Bimetallic Coatings: Nickel-based or tungsten coatings enhance wear and corrosion resistance, especially for abrasive or corrosive polymers.
•Surface Treatments:
•Nitriding: Boosts surface hardness (HB280-320, HV920-1000) and wear resistance, with a depth of 0.45-0.80 mm.
•Chrome Plating: Reduces adhesion and corrosion, typically 0.025-0.10 mm thick.
•Molybdenum/Tungsten Coatings: Protect screw flights, extending lifespan for high-filler or regrind materials.
Material selection depends on the polymer (e.g., PVC, PP, PE) and additives (e.g., calcium carbonate), as some, like chlorine-based compounds, are highly corrosive.
•Function of Twin Conical Screw Barrel
Twin conical screw barrels are key components in twin-screw extruders for processing plastics, rubber, and composites. Their functions include:
•Material Conveying: The conical design (larger diameter at the feed end, smaller at the discharge) efficiently transports raw material from the hopper to the die.
•Mixing and Homogenization: Intermeshing screws provide excellent shear and mixing, ensuring uniform dispersion of additives, fillers, and colors in the melt.
•Plasticizing and Melting: The screws compress and heat the material, converting it into a homogeneous melt through controlled shear and heat transfer.
•Compression and Extrusion: The conical taper increases pressure, compacting the melt for consistent extrusion through the die, ideal for profiles, pipes, or sheets.
•Versatility: Optimized for processing materials like PVC, which requires gentle handling due to thermal sensitivity, and suitable suitable for high-output applications like SPC flooring or PVC pipes.
The conical design offers higher torque and better pressure build-up compared to parallel screws, improving output and quality for specific applications.
FAQS:
Q: When will you arrange the production?
A: We can arrange the production after order & drawings confirmation
Q: What is your factory delivery time ?
A: Standard delivery time is 20-25 days
Q: What is your accepted payment type?
A: T/T
Q: What logistic forwarder do you usually work with?
A: We work with UPS, TNT, FEDEX, SF and other logistric forwarders. Assigned your own forwarder for shipment is available.
Q: What is your warranty Time ?
A: Our warranty time is 12 months when shipment on board
Screws and Tip Accessories With new TiN and TiAI
New D346mm Extruder Screw
Injection molding screws after our polishing pro
Contact: Richard Wang
Phone: 15372657153
Tel: +86-15372657153
Email: info@tokindustry.com
Add: No.1807, R&D Park C Zone -12, Guanghua Road, Hi-Tech District, Ningbo, China
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